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3D Wave PET Felt Acoustic Panel

The 3D Wave PET Felt Acoustic Panel combines sculptural wave patterns with high-density acoustic felt to improve sound absorption while creating a modern architectural wall feature. Thermoformed from recycled PET fibers, it offers consistent density, clean CNC cutting, and reliable acoustic performance for offices, meeting rooms, and commercial interiors.

3D Wave PET Felt Acoustic Panel


3D Wave PET Felt Acoustic Panels are thermoformed from high-density polyester fiber panels using heat-press molding technology. The flowing wave pattern introduces architectural depth to interior walls while maintaining strong acoustic performance.

Compared with flat PET felt panels, the wave geometry increases the surface area exposed to sound waves, helping diffuse and absorb noise more effectively.

These panels are widely used in offices, conference rooms, education spaces, hospitality interiors, and modern architectural environments where both acoustic control and visual design are required.













Product Overview

Material: Ecofriendly recycled PET from waste bottles, 100% PET(polyester fiber)
Technology: 3D thermoforming/high-temperature pressing
Panel shape: Thermoformed wave
Size: 1200x2400mm, 600x600mm, or customized
Color: 58options available
Mold: current existing mold available
Application: office acoustic feature walls, creative studios, meeting rooms, libraries, educational buildings, hotels, restaurants, exhibition booths, and branded retail environments.




Material

Our 3D wave PET felt acoustic panels are made from high-density polyester fibers derived primarily from recycled PET bottles. Compared with mineral wool or fiberglass acoustic materials, PET felt panels do not release airborne fibers and can be safely handled, cut, and installed without protective equipment.
Key material characteristics:
Fiber melting point (around 240°C)
Formaldehyde-free
VOC emission level (E0 level if applicable)
Stable sound absorption performance
Excellent color consistency and colorfastness
Durable fiber structure suitable for thermoforming



The most commonly used base materials for thermoforming hexagon panels are 9mm and 12mm PET felt panels.
These thicknesses provide the best balance between structural stability, mold definition, and acoustic performance.







What Makes 3D Thermoforming Different from Standard PET Panels?

Not every PET felt panel can be thermoformed successfully.

Standard PET acoustic panels are typically flat sheets produced through thermal compression. They are widely used for wall coverings, acoustic partitions, and ceiling applications.

3D thermoforming panels are produced using a secondary heat-press molding process, which reshapes the PET felt surface into dimensional patterns such as waves, hexagons, or geometric textures.

This process creates several advantages:
  • Increased surface area for improved sound diffusion
  • Stronger visual impact for architectural interiors
  • Integrated structure without laminated layers
  • Consistent density across the molded surface

Unlike laminated decorative panels, thermoformed PET panels maintain a solid fiber structure, which ensures durability and stable acoustic performance.



Product Specifications

thickness range: 3mm-6mm after high temperature pressing.
Base thickness before thermoforming: 9mm / 12mm Final thickness after pressing: approx. 3–6mm (depending on mold depth) Compression ratio: 40–60%


Density: 2000g/m² (9mm reference), 2400g/m² (12mm reference)
Panel Size: base on wave mold size
Color options: 58 existing color options available
Custom colors available for large projects.





Technical data: Fire Rating

Our PET felt panels comply with international fire safety standards:
  • EN 13501-1 (B-s1, d0) – European market
  • ASTM E84 (Class A) – North America
  • BS 476 Part 6 & 7 – UK projects
  • SGS test reports available
For thermoformed 3D panels, fire rating remains unchanged after molding because the base material is homogeneous solid fiber — not surface-treated foam.



Technical data: NRC value

3D Wave PET Felt Acoustic Panels provide effective sound absorption across mid-to-high frequency ranges commonly found in office environments, and low frequency absorbing also performs well when airgap is added when install.
Thickness
Direct Mount NRC
With 50mm Air Gap
9mm
0.45 – 0.55
0.65
12mm
0.55 – 0.65
0.75
18mm
0.70
0.85
24mm
0.80+
0.95
3D structured surface improves sound diffusion performance, not only absorption.
Available:
  • Reverberation chamber test reports
  • Project acoustic simulation support



Tipical Applications

3D Wave PET Felt Acoustic Panels are commonly used in interior projects where both acoustic performance and visual design are important. Typical Applications include:
  • Office acoustic feature walls
  • Meeting room sound control
  • Reception and lobby design walls
  • Educational spaces and libraries
  • Hospitality and hotel interiors
  • Co-working spaces

The wave pattern helps create a dynamic architectural surface while maintaining acoustic functionality.






FAQ

Q1: Are 3D PET felt acoustic panels purely decorative?
No. Although they are visually architectural, they still provide effective sound absorption, especially in mid-frequency ranges common in office spaces.

Q2: Can the panels be customized?
Yes. Custom colors, sizes, and pattern variations can be developed for large project orders.

Q3: How are the panels installed?
Common installation methods include adhesive mounting, mechanical fixing systems, or modular wall systems depending on project requirements.

Q4: Can small trial orders be produced? Yes. Sample development and small trial production are available.

Q5: Are the panels environmentally friendly?
Yes. PET felt panels are produced using recycled polyester fibers and are fully recyclable after use.



Why Work with us?


  • 400+ existing molds ready for immediate production
  • Stable density tolerance ±5%
  • Clean CNC edge – no fiber shedding
  • Fast mold development capability
  • 7–15 days production lead time
  • Long-term cooperation oriented pricing
  • Flexible MOQ for start order
  • 58 current color options



More Details of Opening New Mold
What would be the cost of preparing a new dedicated mold for us?
A: base on design drawings

What material are the molds made of (MDF, aluminum, resin, etc.)?
A: Aluminum for long-life using

How many panels can typically be produced from one mold before it needs repair or replacement?
A: at least 15,000+ pcs per mold

How long does it usually take to prepare a new mold and start production?
A: usually 20-25days




Installation Method

  • Construction adhesive
  • Z-clip system
  • Frame fixing
  • Screw + cap solution
Installation method can be selected depending on project conditions.


MOQ

Existing molds: 30-100pcs
Custom mold design: 100-300pcs, case-by-case evaluation
For project-based orders, MOQ can be flexible.


Lead time

Samples: 3-5days
Standard order: 7-15days
Open new molds orders: 20-25days
Stable raw material inventory ensures short production cycle.



Packing Method

  • Each panel protected by PE film
  • Carton box reinforced corners
  • Wooden pallet for LCL shipment
  • Full container: bulk safe stacking system
  • Customized packaging for Amazon or brand client
Export standard:
  • Moisture-proof
  • Edge protection
  • Drop test compliance






Export Experience

  • 8+ years export experience
  • Main markets: European market, North America, Australia
  • Experienced in:
  • Project shipment
  • Distributor supply
  • Brand OEM
  • E-commerce packaging
Familiar with:
  • CE documentation
  • Form A / CO
  • HS code classification
  • Customs clearance documentation



3D thermoforming PET panel molds

here are existing molds for making 3D thermoforming PET felt panel anytime.













Looking for a reliable PET felt acoustic panel supplier?
If you are sourcing 3D thermoformed acoustic panels for architectural projects or distribution, our team can provide:
  • Color samples
  • Technical data sheets
  • Project recommendations
  • Fast quotation support
Contact us today to request samples or discuss your project requirements. Response in 24hours.


Learn more about the base material in our detailed guide: