3D Hexagon PET Felt Acoustic Wall Panel
Consistent Supply · Clear Specifications · Long-Term Cooperation
Hexagon acoustic panels are one of the most popular modular designs in contemporary interior architecture.
The hexagonal geometry allows seamless combination of multiple panels, enabling designers to create large acoustic feature walls with flexible patterns and color combinations.
Our 3D thermoformed hexagon PET panels combine acoustic absorption, geometric aesthetics, and modular installation efficiency — making them suitable for both architectural projects and branded interior environments.
Unlike decorative foam panels, our panels are manufactured from high-density PET felt panels specifically engineered for high-temperature thermoforming, ensuring structural stability and long-term dimensional accuracy.
Product Overview
Material: Ecofriendly recycled PET from waste bottles
, 100% PET(polyester fiber)
Technology: 3D thermoforming/high-temperature pressing
Panel shape: Hexagon geometric module
Size: 300x300mm
Color: 58options available
Mold: current existing mold available
Application: office acoustic feature walls, creative studios, meeting rooms, libraries, educational buildings, hotels, restaurants, exhibition booths, and branded retail environments.
Material
Our Hexagon acoustic panels are made from high-density polyester fibers derived primarily from recycled PET bottles.
Compared with mineral wool or fiberglass acoustic materials, PET felt panels do not release airborne fibers and can be safely handled, cut, and installed without protective equipment.
Key material characteristics:
Fiber melting point (around 240°C)
Formaldehyde-free
VOC emission level (E0 level if applicable)
Stable sound absorption performance
Excellent color consistency and colorfastness
Durable fiber structure suitable for thermoforming
The most commonly used base materials for thermoforming hexagon panels are 9mm and 12mm PET felt panels.
These thicknesses provide the best balance between structural stability, mold definition, and acoustic performance.
What Makes 3D Thermoforming Different from Standard PET Panels?
Not every PET felt panel can be thermoformed successfully.
3D thermoforming is a structural manufacturing process rather than a simple decorative treatment. During high-temperature pressing, the PET panel undergoes controlled compression of approximately 40–60%. If the base density is unstable or fiber bonding is inconsistent, defects such as cracking, surface distortion, or edge fraying may occur.
Standard flat PET acoustic panels are designed mainly for sound absorption. In contrast, 3D thermoformed panels must provide both acoustic performance and structural precision.
For hexagon modules in particular, dimensional accuracy is critical. Even minor size deviation can affect pattern alignment when multiple panels are installed together.
This is why thermoforming quality starts with the base material manufacturing process. Stable density, consistent thickness tolerance, and strong fiber bonding ensure sharp geometric definition and reliable long-term durability.
Product Specifications
thickness range: 3mm-6mm after high temperature pressing.
Base thickness before thermoforming: 9mm / 12mm
Final thickness after pressing: approx. 3–6mm (depending on mold depth)
Compression ratio: 40–60%
Density: 2000g/m² (9mm reference), 2400g/m² (12mm reference)
Panel Size: base on hexagon mold size
Color options: 58 existing color options available
Custom colors available for large projects.
Technical data: Fire Rating
Our PET felt panels comply with international fire safety standards:
- EN 13501-1 (B-s1, d0) – European market
- ASTM E84 (Class A) – North America
- BS 476 Part 6 & 7 – UK projects
- SGS test reports available
For thermoformed 3D panels, fire rating remains unchanged after molding because the base material is homogeneous solid fiber — not surface-treated foam.
Technical data: NRC value
Acoustic performance depends on installation method.
3D structured surface improves sound diffusion performance, not only absorption.
Available:
- Reverberation chamber test reports
- Project acoustic simulation support
Application area
Typical Applications:
- Retail brand display walls
- Exhibition booth structures
We support:
- Shop drawing coordination
- Installation method suggestion
FAQ
Q1: Can hexagon PET acoustic panels be combined into large wall patterns ?
Yes. The modular hexagon shape allows flexible pattern combinations. Designers can mix colors and orientations to create unique feature walls.
Q2: Will thermoformed panels deform during transport?
No. Panels are flexible but structurally stable. Proper packaging ensures safe transportation.
Q3: Can I customize my own Hexagon panels mold?
Yes. We support custom mold development for project orders.
Q4: Can small trial orders be produced?
Yes. Sample development and small trial production are available.
Q5: What installation methods are available?
Common options include construction adhesive, Z-clip systems, aluminum frame structures, or screw fixing depending on project requirements.
Why Work with us?
- 400+ existing molds ready for immediate production
- Stable density tolerance ±5%
- Clean CNC edge – no fiber shedding
- Fast mold development capability
- 7–15 days production lead time
- Long-term cooperation oriented pricing
- Flexible MOQ for start order
More Details of Opening New Mold
What would be the cost of preparing a new dedicated mold for us?
A: base on design drawings
What material are the molds made of (MDF, aluminum, resin, etc.)?
A: Aluminum for long-life using
How many panels can typically be produced from one mold before it needs repair or replacement?
A: at least 15,000+ pcs per mold
How long does it usually take to prepare a new mold and start production?
A: usually 20-25days
Installation Method
Installation method can be selected depending on project conditions.
MOQ
Existing molds: 30-100pcs
Custom mold design: 100-300pcs, case-by-case evaluation
For project-based orders, MOQ can be flexible.
Lead time
Samples: 3-5days
Standard order: 7-15days
Open new molds orders: 20-25days
Stable raw material inventory ensures short production cycle.
Packing Method
- Each panel protected by PE film
- Carton box reinforced corners
- Wooden pallet for LCL shipment
- Full container: bulk safe stacking system
- Customized packaging for Amazon or brand client
Export standard:
Export Experience
- 8+ years export experience
- Main markets: European market, North America, Australia
Familiar with:
- Customs clearance documentation
3D thermoforming PET panel molds
here are existing molds for making 3D thermoforming PET felt panel anytime.
Ready to Start Your Hexagon Acoustic Panel Project?
Whether you are selecting from our existing hexagon molds designs or developing a customized panel system, we provide stable material quality, consistent thermoforming precision, and reliable production lead time.
Tell us:
- Required thickness (9mm / 12mm base)
- Whether custom mold development is required
Our technical team will respond within 24 hours with specification confirmation and quotation support.
Learn more about the base material in our detailed guide:
